{"id":988119,"date":"2022-06-20T07:42:43","date_gmt":"2022-06-20T07:42:43","guid":{"rendered":"https:\/\/demo.lamecitalia.com\/?post_type=product&p=988119"},"modified":"2024-11-19T10:53:56","modified_gmt":"2024-11-19T09:53:56","slug":"grassatura-sottovuoto","status":"publish","type":"product","link":"https:\/\/demo.lamecitalia.com\/en\/prodotti\/grassatura-sottovuoto\/","title":{"rendered":"Vacuum oiling line"},"content":{"rendered":"
The vacuum oiling line is made up of:<\/strong><\/p>\n

\"\"One or two mixers (dipending on productive capacity reqiuired) with rotating shaft and adjustable blades installed on load cells and butterfly valves to vacuum seal both incoming and outgoing.
\nEach mixer is equipped with a spraying line composed each by a series of nozzles of oil or fat.
\nThe mixer can be easily inspected through two doors.
\nThe engine power of each mixer is 18.5 kW The Vacuum line comprises a lobe pump with 11 kW motor .<\/p>\n

The line further comprises one or more dosage units of the liquid, in which each of two containers in series constructed of AISI 304 steel .
\nThe first container is mounted on load cells for weighing the liquid to be sprayed.<\/p>\n

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Vacuum Process\u00a0<\/strong><\/h2>\n

The process is automated with a control panel equipped with a video touch screen. The vacuum fatening system is used to improve the nutritional characteristics of extruded foods with the addition of oil and other additives. The absorption of liquids is guaranteed on an extruded product of variable diameter - from 2mm to 18mm - and maximum humidity allowed up to 8%. The percentages of liquid that can be added to the product vary from 8 to 20%.<\/p>\n

L\u2019intero processo \u00e8 automatizzato e regolabile attraverso un pannello di controllo dotato di video touch screen.<\/span><\/p>\n

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Liquid addition process:<\/strong><\/h2>\n

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\nLoad hopper #1 till it reaches the pre-set weight; once this weight is reached, the bypass deviates towards hopper #2.
\nThe first batch of product is discharged in the mixer by the opening of the hopper\u2019s shutter; at the same time, the mixer\u2019s valve is opened. Once the pre-set weight is reached (and detected by the load binb on the mixer) the shutter closes and immediately afterward the mixer\u2019s valve shuts as well.
\nThe amount of liquid to be sprayed is weighed and then the liquid is injected in the mixer. The \u201cvacuum pump\u201d creates the vacuum in the mixer up to the pre-set level.
\nThe vacuum is detected by a pressure transducer.Then the product is mixed for the pre-set time; after that, the air pressure is restored by the opening of valves. At the end of the process, the discharge door and the discharge valve open up; now the mixer is ready for a second batch
\nAt this point the mixer is emptied and a second batch can begin.
\nThe quantity of a batch can vary from 300 to 1500 kg for each mixer and the duration of the work cycle can last from 6 to 10 minutes depending on the percentage of liquid desired.<\/p>\n

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  1. \n
      \n
    1. Symetrical diverter<\/li>\n
    2. Hopper for feed extruded load mixer<\/li>\n
    3. Hooper junction mixer<\/li>\n
    4. Pneumatic sliding valve<\/li>\n
    5. Pneumatic load butterfly valve<\/li>\n
    6. Mixer vacuum<\/li>\n
    7. Motorization mixer vacuum<\/li>\n
    8. Pneumatic cilinder<\/li>\n
    9. Discharge hooper<\/li>\n
    10. Pneumatic unload buttefly valve<\/li>\n
    11. Asymmetrical exhaust diverter for pellet -washing water<\/li>\n
    12. Feed powder dispenser<\/li>\n
    13. System liquid tank dosage<\/li>\n
    14. Shut-off valve liquid dosed<\/li>\n
    15. Liquid pump nozzles mixer<\/li>\n
    16. Vacuum pump<\/li>\n
    17. Shut-off valve vacuum valve<\/li>\n
    18. Washing water pump<\/li>\n
    19. Shut-off valve nozzels washing water<\/li>\n<\/ol>\n<\/li>\n<\/ol>\n<\/div>\n

      <\/p>","protected":false},"excerpt":{"rendered":"

      Technological operation:<\/strong><\/p>\n

      The vacuum mixer was conceived to integrate liquid ingredients (i.e., oil and melt fat) directly in the extruded product as soon as it has gone through the drying process.
      \nThe liquid absorption is guaranteed on a product with diameter ranging from 2 to 18 mm. with maximum humidity up to 8%.
      \nThe percentages of liquid ingredients that can be added to the product range from 8 to 20% and the top amount of achievable vacuum is -20mBar.<\/p>","protected":false},"featured_media":988122,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[49],"product_tag":[],"class_list":{"0":"post-988119","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-machine-speciali","8":"first","9":"instock","10":"shipping-taxable","11":"product-type-simple"},"acf":[],"_links":{"self":[{"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/product\/988119","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/comments?post=988119"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/media\/988122"}],"wp:attachment":[{"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/media?parent=988119"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/product_brand?post=988119"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/product_cat?post=988119"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/demo.lamecitalia.com\/en\/wp-json\/wp\/v2\/product_tag?post=988119"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}